Casestudies

A large Automotive Tier-1 manufacturer required a machine monitoring solution to improve the reliability of a pneumatic piston controlling PCB entry into a soldering chamber. The objective was to move from reactive to predictive maintenance through continuous monitoring, anomaly detection and early identification of equipment degradation.

An automotive engineering program required a vision-based solution capable of monitoring driver behaviour, analysing road environments through external cameras, and identifying vehicles through automatic number plate recognition.

An automotive engineering program required a vision-based solution capable of monitoring driver behaviour, analysing road environments through external cameras, and identifying vehicles through automatic number plate recognition.

An offshore boiler manufacturer needed to modernize its engineering workflow — converting legacy 2D drawings and datasheets into a fully parametric, automated 3D design system capable of generating fabrication drawings, sales documentation, and engineering calculations directly from configurable inputs.

A major valve manufacturer serving both India and the US required design and engineering support for the development of a Triple Offset Butterfly Valve, with a specific target to improve the valve’s flow coefficient (Cv) through casting body optimization and CFD-driven validation.

A leading manufacturer of biofuel-based power generation plants — with operations in India and abroad — needed to convert existing 2D AutoCAD documentation into structured 3D data and assemblies for core plant equipment, supporting manufacturing readiness across multiple equipment sizes.

A marine equipment program required full engineering support for exhaust gas scrubber systems fitted to sea vessels — covering process detailing, structural design, and fabrication readiness within an 8-month work package.

A client operating critical rotating equipment required complete engineering support for its gas sealing systems — spanning process definition through to shop-floor fabrication and field instrumentation wiring — without disrupting live plant schedules.

ALTEN India delivered full lifecycle hardware and software development of a rugged, tamper-resistant GNSS navigator for defence field operations.

ALTEN India took full hardware-and-software ownership of a flight-safety-critical Crash Detection Unit, delivered to DO-254 Level A and DO-178C DAL A.

A leading North America-based provider of asset integrity management and industrial maintenance solutions for the oil & gas and petrochemical sectors partnered with ALTEN to address rising machining times on its CNC-manufactured components. The objective was to develop an optimized CNC program that could reduce overall cycle time without compromising part quality or machine reliability.

A leading paper manufacturer planned a major rebuild of its paper machine press section to increase production speed, improve machine maintainability, and enhance dewatering efficiency without affecting ongoing plant operations.